Semi-Automatic Aerosol Filling Machines
Semi-Automatic Aerosol Filling Machines
Smart Makina designs and manufactures manual line machines that are easy to use, easy to maintain and with low energy consumption.
The Working Principle
1st Unit – Rotating Empty Container Feeder :
The Unit automatically feeds the aerosol cans onto a conveyor, and the speed can be adjustable.
2nd Unit – Rotating Deodorant Filling – Crimping – Gassing Unit
The Unit automatically fills the aerosol product into the cans, crimps their valves, and pumps gas into cans.
Empty containers enter the rotating star system one by one to be filled automatically.
After the filling process, the operator puts the valves manually on the already filled containers; then, the valves are crimped onto the containers.
After the crimping process, the gassing starts. On the 1st gassing station, the container fills half of the container, and the remaining on the 2nd Unit. The reason for the two stations is to make the system faster.
After the gassing process, the aerosol cans move on the conveyor until the end of the line to be picked up for boxing.
The machine does work only if :
- Enough air pressure provided
- Conveyor is moving
- The liquid filling wouldn’t start if the container were not empty
- Crimping won’t start if the container is not in place
- Gassing won’t start if the container is not crimped
- Gassing wouldn’t create if he requested gas isn’t provided
Filling of liquid and gas pumping is volumetric and with high accuracy. The machine is pneumatic, and only the conveyor motor is electrical, and the conveyor motor and start-stop switches are EX PROOF. The maintenance and usage of the system are straightforward, safe, and straightforward against flaming and explosion.
Technical Specifications
Liquid Filling Volume Range : | 25 ml – 250ml , 1 piece |
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Crimping Unit : | 1 unit |
Gas Filling Volume Range : | 10 ml – 200 ml , 2 pieces |
Sensitivity of Filling : | + / – % 0.3 gram |
Control System : | Pneumatic |
Gas types to be Filled : | LPG , FREON DIMETILEN ETER |
Capacity : | 1.000 – 2.000 pieces / hour |
Air Pressure : | 8 bar |
Air Consumption : | 1.400 liters / minute |